Rubber Batch off Unit

Rubber Batch off Unit

Merchandise Profile:
  The batch off cooling machine is utilized for cooling, folding and depositing the rubber strip that will come from the open mills or twin screw extruder.

Our Machine Edge:
  there are two structure types: overhead and ground-standing varieties, whose hanging racks are vertically turning with compulsive cooling. The rubber strip hanging bar adopts phase by phase cylinder or motor-reducer for driving. It is composed of mainframe and electrical control program. The mainframe is composed of splicer, printing, slitter, isolation cooling, lifting device, hanging strip cooling, vehicle wig wag segment, weighing, handrail, system and supporting bracket and many others. The electrical manage program consists of principal handle cupboards, and there’re unexpected emergency end unit in important locations.
  Customers can choose high or low disposition in accordance to the useful specifications. The substantial disposition batch-off line has hydraulic vehicle wig wag segment, which can fight the rubber strip tidily, the strip tidy ratio≤100mmthere are three operating positions for car coming into and outputting of substance tray automobile rubber collecting system auto cutter gadget it has substantial automatization and can realize no person functioning.
  The marking system with letter block automobile modifying operate.
  The slitting unit can cut the rubber sheet to turn out to be two/three/4/six even width strips immediately.
  The remedy liquid quantity on the rubber sheet floor can be controlled by an air knife. 
   The rubber sheet from the dipping tank to the rack bar conveyor via a specific foremost device to become very smooth and no problems.
   With the car choose-up unit for leading rubber sheet from the cooling rack bar to consider-out  CZPT immediately.
   With the unique developed auto stacking unit from the folding rubber sheet to pallet quite tidy.
   The pallet storing station can store 8~10 pallets with shifting-out function. 
   Auto lifter for transporting stacked pallets to the upper flooring instantly.
   Auto sampling, vehicle chopping, vehicle weighting , metal detector etc.

Structure:

There are two types: overhead and flooring-standing kinds.

Batch off cooler can coat with isolation agent, cooling and laminated storage of the rubber sheet which extruding from mixing and plastic mixing, the framework is floor-standing sort. The rubber sheets operating have overhead sort and multilayer conveying variety two kinds. This batch off cooler can be geared up with coding unit, lengthcutting or crosscutting, automated swing glue automatic laminated rubber sheet weighing and chopping, automatic sampling and many others. The new sort chain-type batch off cooler employs South Korean technologies. The rubber sheet in the chain-belt is using multi-layer reciprocating cooling strategy. It is appropriate for cooling slender rubber sheet and no pollution rubber sheet.

Specification Technologies Parameter:

        Model XPG-600 XPG-800 XPG-900
Max Rubber Sheet Width 600 800 900
The Thickness Of Rubber Sheet (mm)
 
four-10 four-ten six-12
CZPT Pace of Having-in Sheet 11~22m/min ~26m/min 3~35m/min
Axial Fan .37KW  5760m3/h .37KW  5760m3/h .37KW  5760m3/h
Swing selection and frequency 1.3m ten-16/min 1.3m 10-16/min 1.3m ten-16/min
Rubber strip temperature soon after cooling ≤Room temperature+5ºC ≤Room temperature+5ºC  
≤Room temperature+5ºC
Velocity-modifying frequency motor of lifting unit XWD5.5-one/23 XWD5.five-one/23 XWD5.5-one/23
Velocity-modifying frequency motor of rubber swing gadget XWD1.one-five-1/87 XWD1.one-five-1/87 XWD1.one-five-one/87
Rubber bar pitch one hundred sixty or one zero one.6 160 or a hundred and one.6 160 or a hundred and one.six
Max hanging top of rubber strip 1400mm 1400mm 1400mm

FQA-Problems of client worry:
About equipment performance good quality

1.       Q: How to promise the quality of outsourcing parts?
          A: First decision much more than two suppler by tender, There are stringent method and approach for inspecting outsourcing elements. And there are outsourcing inspectors, soon after inspection, experienced goods, labeling and storage. Not certified, return.
two.       Q: Which brand name of electrical portion?
          A: Use planet renowned brands, Siemens, Omron, Toshiba, Schneider, ABB
CZPTer can specify the brand.
three.       Q: Which PLC:
          A: Siemens, Omron, Mitsubishi
4.       Q: How to control the good quality?
          A: There are inspectors for inspecting products quality and functionality, soon after assembly, device run constantly for at minimum 12 several hours at one time, Total running time need to be not considerably less than 48 hours.
About installation
1.        Q: When the guidebook engineer arrive at customer’s manufacturing unit?
           A:  If want installation on web site, engineer will get there at manufacturing facility inside 1 week soon after machine arrived at manufacturing unit.
About soon after-product sales service
1.        Q: What is the warranty time?
           A: two years right after equipment arrived at manufacturing unit
two.        Q: How to remedy the issue?
            A: Inside one hour after getting customer’ issue, tell the solution way, there are a few ways for distinct situations. one, Which can be solved by mobile phone or Electronic mail, it will be solved in two hrs. two. Which can be solved by Remote Management, it will be solved within four hours(device is outfitted by Distant Community Management Difficulty). three. Which want solve it on website, engineer arrive at manufacturing unit in 1 7 days(in the two years guarantee date, engineer has the visa any time of the region exactly where the equipment.

Machine Mechanical Specifics:


CZPT CZPTers:

EXPORTING LOADING:

Rubber Batch off Unit

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